Pulsation Dampening - Dampener Flow Smoothness Requirements
The characteristics of the dampener depend on the data for the pump system and what level of "smoothness" performance (see below) your require. Below are generally accepted levels of residual fluctuation percentage allowed, to protect against the average level of the problems listed.
COARSE DAMPENING |
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MEDIUM DAMPENING |
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FINE DAMPENING |
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MECHANICAL DAMAGE PROTECTION |
Pipe Shake, Fatigue, Weld Cracking, & Over Stress Unions, Flanges, & Fittings.
The level of allowable pressure pulsation, depends on three factors:
1. Diameter of pipe.
2. Operating Pressure.
3. Pulse Frequency. |
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Stop pump parts damage.
Gear tooth wear, chatter, and fracture. Drive belt slip, burn-out, and break up. Cross-head, rod, and yoke deflection.
Keep pressure variation less than 12%.
Stop weepage.
Relief valve weeping, surges causing premature lift, fatigue cracking of burst discs.
Keep pressure variation less than 9%.
Stop gauge damage.
Gauges don't read pulsation. Springy bourdon tube, rack and pinion wag at their own natural frequency, without vibrations you read average steady state pressure.
Keep pressure variation less than 6%.
Incomplete atomization
Stop goblets, drops and squirts when you want a fine spray.
Keep pressure variation less than 5%.
Improve static mixing.
Keep pressure variation less than 4%.
Make mag meters usable.
Keep flow-fluctuations less than 3%.
Stop paddle wheel meter surging.
Keep pressure variation less than 2%.
Turbine screw meter "ratcheting".
Kick from pulse starts the spin, weight of screw blades and shaft keeps it spinning, next kick gives overspeed or stops it. Soon you have no accuracy.
Stay less than 1.5% depending on viscosity.
Coriolis
Loop tube 90Hz or straight tube 900 Hz. Hit a multiple or divisor of, or that frequency, and the tubes swing wildly. They can register 100 Kilos/sec when you only have 5.
Stabilize to less than 1.0%.
No non-sense vortex shedding.
Vortexes are minute low pressure zones and are created at a rate relative to flow velocity. Without pressure pulsation "vortex shedding" meters work.
Go less than 0.75%.
Pulsation Dampeners - Snubbing, Surge Suppression and Shock Absorbing
Hydropneumatic Device for Acceleration Head Pulsation Prevention
No Moving Parts and Hydropneumatic Pulsation Filters
Flow Fluctuation / Suction Systems - Negative Pressure Pulsation / Supply Lines
Pressure Pulsation Pulse Signatures
Pressure Pulsation Dampeners for Transients and their Interception
Pulsation Dampeners for Amplitude of Pressure Wave Spikes
Pulsation Dampeners and Pump Vendor Responsibilities
Acceleration Head / Pressure that a System Could Create
Pulsation Dampening - Flow Smoothness Requirements
Pulsation Dampener Quick Release Manifolds / Flow Divider Manifolds |